Electrical Product Design


Course Contents

Vehicle Electrical Components and Systems


  1. 1. Components
  2. 2. Sub Systems
  3. 3. Systems
  4. 4. Batteries
  5. 5. Starter Motor
  6. 6. Alternator
  7. 7. External Lamps
  8. 8. Internal Lamps
  9. 9. Switches
  1. 10. Instrument Cluster
  2. 11. Wash and Wipe System
  3. 12. Power Window System
  4. 13. Central Door Locking System
  5. 14. Horn and Audio Warning
  6. 15. Engine Cooling
  7. 16. HVAC
  8. 17. Music System
  9. 18. Wire Harness
  1. 19. Anti Theft system / Immobiliser
  2. 20. Air Bag System
  3. 21. ABS / ESP
  4. 22. Engine Management System
  5. 23. Body Control Module
  6. 24. Rear Park Assist System
  7. 25. Electric Power Assist Steering
  8. 26. Power Modes
  9. 27. Introduction to Electric Vehicles

Vehicle Electrical Wiring Harness Design

  1. 1. Design
  2. 2. Process Flow of Wiring Harness Design
  3. 3. Customer Input
  4. 4. Circuit Preparation
  5. 5. Wiring Harness Routing
  6. 6. Cable Selection
  7. 7. Fuse Selection
  8. 8. Connector Selection
  1. 9. Terminal Selection
  2. 10. Wiring Protection Selection
  3. 11. Proto Drawing
  4. 12. Design FMEA
  5. 13. Design Verification
  6. 14. Design Verification Plan Wiring Harness Design
  7. 15. Verification of Circuit, Pin-Out, Routing
  8. 16. Verification of Cable Sizes, Fuses & Relays
  9. 17. Wiring Harness Testing



Two written tests, CAD tests followed by live project practical work experience and mock interviews will be conducted during course tenure.


Introduction to Electric Vehicles
  1. 1. Working Principle
  2. 2. Advantage
  3. 3. Limitations
  4. 4. Components & Systems

Electrical Vehicle Assembly

Short duration course where electric vehicle ( 2 wheeler & 3 wheeler ) assembly & testing will be covered.

Electrical Vehicle Repairing & Maintenance

Short duration course where electric vehicle ( 2 wheeler & 3 wheeler ) repairing and maintenance will be covered.